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PERFECTOR T 600 is a flagship machine falls under T series for dual turret slitter rewinder. this series is an outcome of continuous research and study on the slitting rewinding operational needs around the world in the flexible packaging industry. with kalpvrux’s endeavor of continuous innovation, the features incorporated in the equipment resolves several human variables and provides the solution in predictable time. as a result, the equipment is highly safe and capable of claiming an efficiency of more than 50%.
This bundled package has unique features which reduce the down time and keep the machine running at top speed for the maximum amount of time.
Substrate/Materials :
BOPP, BOPA , BOPET,PET , LDPE –plain , printed, coated or metallized (20 mic -200 mic) paper & coated paper -30 Gsm to 200 Gsm
PERFECTOR T 600 can be updated with CE safety standard with options like multi zone laser scanner, safety curtain & safety fencing with electrical interlock as per customer needs
| Metric | Imperial | |
|---|---|---|
| Max. Web width | 1450 mm | 57" |
| Min. Width | 650 mm | 26" |
| Min. Slit Width | 50 mm, 25 mm (optional) | 2" , 1" (optional) |
| Max. Reel Dia. Unwind | 1000 mm , 1200 mm (Optional) | 39" , 47" (Optional) |
| Max. Reel Weight | 1000 kg | 2204 pound |
| Rewinding Diameter | 600 mm | 23" |
| Max. Web Speed | 800 mpm | 2625 fpm |
| Unwind Core ID | 76 mm & 152 mm | 3" & 6" |
| Rewind Core ID | 76 mm & 152 mm (Optional) | 3" & 6" (Optional) |
| * Speed purely depends on the substrate quality and skil of the operator. | ||
Unwinding System
The standard features would include shaftless chucking of the reels along with lifting from the floor. the unwinding system has an integrated splice desk, with the provision of back illumination and has pneumatically loading clamps. these are highly essential in making splices in register to the print.
Unwinding system, would have two motors, one on each side of the reel, in order to evenly distribute the torque to the unwinding core. also, during emergency braking another set of external mechanical brakes are in function for safer and faster stopping. the energy generated during unwinding is feedback to the control panel and the equipment is therefore able to manage with lesser power input.
The unwinding tension management involves the dancer feedback and our proprietary tension algorithm.
Fully supported shafts on the turret
The friction shafts are never in cantilevered condition during the entire winding cycle, turreting or ejection of reel. this reduces stress and fatigue of the friction shafts.
Rewind tracking system and its entities
The rewind tracking system ensures that the length of the web between the slitting system and rewind take-off, remains the same through the winding buildup. this ensures highest flushness of the wound reels. also, the widest variety of substrates can be processed with this arrangement. the rewind tracking station has the facility of
Reel ejection and core positioning system
This system cuts down efforts to remove wound heavy reels from the friction shaft. the core positioning assistant is standard in this model .
Great ergonomics: the equipment is designed to be intuitive, automatic and safe. therefore, there are very minimal functions to be handled by the machine user (which generally is programming the next job). all functions are within arm’s reach. the functionality is easily configurable in in the easy ZiP manager software in the machine.
